With the increasing age of both commercial and military aircraft fleets worldwide and latest FAA regulations such as Aging Safety and WFD rules, the necessity for a structural life assurance program is ever more important. Personnel at Avenger have extensive experience in both the analytical methods and implementation of structural integrity programs for a wide variety of aircraft. This includes a thorough knowledge of both military and commercial requirements such as:
– Air Force Regulation AFGS 87221
– FAA DTA 25.571
– FAA Repair Assessment 121.370
– FAA Aging Safety Rule
– FAA WFD Proposed Rule
– FAA Advisory Circular 25.1529
– FAA Advisory Circular 91-56
– New FAA Part 26
Analytical Methods
Avenger maintains a staff of qualified, professional technical specialists with extensive experience in performing analyses of aging airframes to the latest regulatory requirements. The basic analytical cornerstones that provide a state-of-the-art structural life assurance program are:
– Safe Life Analysis
– Damage Tolerance & Durability Analysis
– Residual Strength Analysis
– Fail Safe Analysis
Safe Life Analysis
– S-N Material Data and Test Correlation
– Palmgren-Minor Damage Accumulation
– Load Interaction Fatigue Damage Accumulation
– Stress Severity Factor Generation
Durability Analysis
Determination of economic life of structure and evaluation to FAA WFD requirements
Fail Safe Analysis
– Failed Member Assumptions
– Redistribution of Internal Loads
– Static Strength Analysis
Residual Strength
Determination of limit load carrying capacity of structure to include stiffened panels containing varying levels of or lengths of crack
Damage Tolerance Analysis
– Generation of Flight-by-Flight Stress Spectra
– da/dN Material Crackgrowth Rate Database
– Derivation of Stress Intensity Factor (SIF) Solutions
– Detailed Stress Analysis and FEM capability
– Crackgrowth Analysis using Linear Elastic Fracture Mechanics
– Establishment of Inspection Intervals and incorporation into either USAF Force Structural Maintenance Plan (FSMP) or FAA Supplemental Structural Inspection Document